Category Archives: Test Equipment Repairs

For some, it is like solving crossword puzzles: fixing defective test equipment. Preferably, mid-70 to early 90s vintage.

HP 8566B Spectrum Analyzer: 2 partial units and some spare parts

This story starts with a set of rather valuable 8566B parts that I received for free a litte while ago:
8566b spare parts

A partial unit, stripped of of most of its RF parts, and missing some boards, and missing the OCXO.
8566b partial unit1

For a long time, I have been looking for another partial unit that can provide the missing boards, the OCXO, and some bits of hardware to complete the instrument. Not worried about the 85662A display units, because I have a perfectly working spare unit around, or could use the unit of the 8568B.
Finally, a unit showed up, also missing some boards and parts, but luckily, not the boards that I needed -except, also no attenuator, and no OCXO here.
8566b partial unit 2
8566b partial unit2

That’s the start, the empty space that is going to hold the RF treasures:
8566b empty space

The YTO assy, missing the YTO, and other bits.
8566b yto loop incomplete

This part, the 5086-7226, to do it fully justice, one would have to talk about it for a few hours. It is a not only gold plated inside and out, but HP used two kinds of solds, of different melting point, to assemble the inner workings in subsequent steps, without melting the already assembled parts….
8566b 5086-7226 YTF

Some more pictures – the YTF driver.
8566b ytf driver front
8566b yig driver back

The 1st and 2nd converter assy, ready for the semi rigid lines to be attached.
8566b 1st and 2nd converter

A high quality input relais and a band pass filter.
8566b input relais and bp filter

Well, unfortunatly, don’t have a spare 8566B/8568B OCXO around, and they go on xbay for no less then USD 50, often, no less then USD 100, that’s ridiculous.
May this unit, which is very low phase noise, very stable, from a HP 3585A analyzer, can be made fit? Ovenaire OSC 73-52.
8566b spare ocxo 0960-0465 ovenaire osc 73-52 10 mhz

After a LOT of fiddly work:
8568b assembly progress

8568b testing

A first signal!! Amazing! Frequency is off by 80/300 MHz – the unit will need a proper alignment, but the PLLs are all locked, which is a great start.
8566b a signal

And, the noise – the effect of harmonic mixing can be clearly seen, so the input stage and mixers seem to be all working!
8566b noise

More to come!

HP 8568B Spectrum Analyzer: a fair number of adjustments…. done.

Having the 8568B basically working again is great. Not so great were the correction coefficients, all seems to be a bit out of alignment.

Before alignment…. quite some deviations at 100 kHz, at the lower frequencies, and so on.
8568b corr coeff

This is the order of the coefficients:
8568Bcalerror

First, checked the log amp circuits, and all seems fine. No adjustment made.

The, some small tweeking of the A4A5 assy that controls the step gains.

Then, the major part, the xtal filters of board A4A7:
8568b a4a7 assy 85662-60004

Each of its crystals can be switched to 10-30-100-300-1kHz bandwidth, at virtually constant gain.
To do the alignment properly, each xtal has to be tuned separately, and some bypass networks are needed.

8568b bypass

8568b atx cable connector

The bypass network, a 2.8 Ohms resistor in series with a 47n ceramic cap – just use an old ATX power supply connector to get some suitable contacts. These come free of charge, whereas HP used to charge a dollar each, or more. Note that I did not have any 2.8 Ohms resistors at hand, so I used two 5R6 in parallel.

This is how it looks during the adjustment:
8568b a4a7 adjustment bypass

When all is done, the bandpass responses should be symmetrical, which they are, and the amplitude flat for all bandwidth. After running the calibration, these coefficients were found:
8568b final corr coeff

As you can see, it all looks great, except for the 10 Hz bandwidth. Carefully re-checked the aligment – 30-100-300-1000 is perfectly flat, but whatever I do, it seems A4A7 has extra loss when set to 10 Hz bandwidth. In priciple such situation can happen with misaligned crystals, or with some low-frequency issue of one of the amplifiers, which are rather unlikely. Maybe just some aged xtals? Will give it another try later, with flatness checks with some of the xtals bypassed, to see if the issue is caused by any particular of the stages. Found one of the 2.2 µF tantalum caps on the A4A7 to have high leakage current, replaced it, to no effect.

For now, it is good enough – specification at 10 Hz more relaxed anyway, and I never do 10 Hz bandwidth measurements without correction enabled, just considering that any modern analyzer basically relies on a good number of calibration and correction data stored somewhere in the instrument, and applied to all measurements.

HP 8568B Spectrum Analyzer: an amazing find, a few repairs, and a restored marvel of RF engineering

It appears that the US is a land of plenty when it comes to somewhat dated test equipment, otherwise, it would be hard to explain why someone would sell a 8568B analyzer, including a display unit, for just a few dollars. A great find!
In the as-received state, after removing the 8568B and the 85662A display unit from two huge boxes, it was starting up, but did not show any signal, and no annotations on the screen. The latter turned out to be a rather easy fix, a little defect in the intensity control circuit.

First step – adjusted all the CRT circuits, focus/intensity control circuits, and the analog/digital display scaling and stroke generator.
The CRT is of a quite amazing quality, not sure if it is the original CRT – it has a hand-written label sticking to it, which could indicate that it has been replaced at one point in time.

The major item, no signal (but a typical background noise trace) – this can be anything, but unless in cases of several neglect, it is hard to destroy the mixer or other hard to fix ciruits of the 8568B (typically, the attenuator, and the build-in limiter are absorbing any overload power).

Switching the input attenuator, some signal found at -70 dB attenuation! Strange, so there is something wrong with the attenuator.

Similar to the CRT, also the attenuator seems to have been replaced before:
8568b atten 5086-7815 70 db 24 v 4 ghz

8568b atten assy

Opening it up, with the necessary care, what a strange thing – the contacts are not making any contract… the screws indicate that someone has tried to fix it before, or maybe damaged these contact fingers, while trying to fix it.
8568b atten defective 2

This explains why only at the highest attenuation setting, there is a signal: the contacts work when pushed agains the 10-20-40 dB attenuator pads, but they don’t make contact with the pad bypass (“0 dB”).
8568b atten defective

Using some fine-tip tools, re-adjusted the contacts so that they close the by-pass of the attenuators.
8568b atten adjusted

Before re-assembly, make sure that there are no dust particles, and that the mating surfaces are perfectly clean. Best use a small, soft brush.
There is no need to over-tighten the screws. This attenator is the 4 GHz version, and not particularly critical. For the 22 GHz version, of same design, best check for SWR and insertion loss, and carefully tighten all screw with just enough torque to hold the assembly together.

Some checks, some adjustments – and the instrument passed the self-calibration with no issues. The coeffcients are not zero, but close enough, and cross check with a well-calibrated 8642B shows that the amplitude accuracy is perfectly fine, no issues with flatness, any of the attenuator settings, or when switching through the various bandwidths.
8568b corr coeff

Some of the other parts, the 1st LO – a YIG oscillator.
8568b yig

The reference, and OSC 49-61C, unfortunately, I can’t find any spec data for it, but appears to be a rather low phase noise oscillator, with more than adequate stability.
8568b ovenaire osc 49-61C

As a further note, should you be in the market for a 8568B or 8566B analyzer, make sure that it comes with the 85662-60093, 85662-60094 bus and interface cables.
8568b 85662-60094 85662-60093 cables
These cables don’t look like anything special, but are commonly sold for over USD 100 a piece, even in used condition. Often, the cables are lost when the instruments are put in storage, and auctioned later. Fortunatly, the current unit came with all the cables, even with a set of power cables!

A short glance on the main board, it is a marvel of engineering and a pleasure for the eye, all traces layed out by hand, fully gold plated, amazing quality and attention to detail. Might last another 100 years of 24/7 use.
8568b main board

HP 8569B Spectrum Analyzer: almost the same, not quite identical

It took the best part of two hours to find the reason for the mixed mode malfunction-the lacking sweep time denominator issue. By comparison of all 84 lines going from the main front panel assy no. 08565-60002 to the analyzer, found an issue with the J1-43 line, MNL SWP (manual sweep).

8565a j1-19 man swp8569b j1-43 mnl swp

Above, old version (08565-60002 A-1645-45), below new version (08565-60002 B-2430-53).

8565a old board
8565a new board

8565a front switch assy modified

8565a wire

No big deal, added a yellow wire, to connect the pushbutton contact to the J1-43 line.

8569b working

A quick test, and it is working just fine!

Now, the only thing remaining are the knobs, but this will have to wait a few more weeks.

H 8569B Spectrum Analyzer: some progress, and a few more items to fix

A brief summary of the somewhat tedious job of fixing the 8569B front controls, which are a great feat of engineering but the plastics are prone to aging:

First, replacing the gear, it is a 48-pitch, 48-tooth spur gear, glad that I had one spare, but they are still available:
8565a gear
8569b gear

Next step, some contact cleaning, using a soft eraser, and some isopropanol.
8569b cleaning contacts

The frequency control – for some reason, there are different versions around, one that has wires attached, and one the has pins – interestingly enough, the 8565a control fitted has wires, but the 8569b requires pins – also here, good to have a spare assembly around, with the pins…
8569b frequency control

Defective bias pot – also here, a spare fitted.
8569b bias pot

Some of the contact fingers broken off-also there were fixed, and everything put back together.
8569b back together

Finally, noticed that the 10 dB segment of the 70 dB input attenuator (5086-7365) is stuck. Nothing dramatic, just one of the little O-rings holding the contact actuators broken off, and parts of it stuck in the contact.
8569b 5086-7365

Finally, a quick test – everything seems to be working-
8569b display

-unfortunatly, still missing something – the sweep time indicator is not showing a time denominator (µs, ms, sec), and the analyzer remains in the digital mode for all sweep time settings – it should switch to mixed analog-digital mode (at the time the 8569b was designed, there was no easy way to run analog-to-digital converters any faster than a few kHz without causing exorbitant cost, so the 8569b uses the digital storage mode only at the slower sweeps).
8569b display missing

Remaining items:

(1) Identify the issue with the sweep time indicator and missing transition to mixed analog-digital mode. Maybe related to the 8565a control fitted to a 8569b? – Checked by substituting a control assy from a good 8565a – working just fine with the 8569b – accordingly, this is not the reason for the fault. There seems to be a defect on the main front panel board. Maybe a bad switch contact, or a broken trace. Will be quite a pain to test will all the cables, switches and screws.

(2) Manufacture the control knobs for the frequency-bandwidth-span-atten-ref level setting. These were missing and don’t have spares at hand/these wheels are getting brittle anyway. Will make a new set from aluminum alloy, during next stay, in Germany, the only place with access to adequate machine tools.

HP 8569B Spectrum Analyzer: working essentials

After two very busy weeks, finally, a chance to have a look at the 8569B analyzer (with the 8565A control). No display, no way to find out if at least the essential items are working – these include the input mixers, the YIG filter and oscillator, and other GHz frequency components.
First tests showed that the power supplys are all working and well adjusted; still no display.

Connected a scope to the rear panel output – sweep is working!

Some little repairs of the CRT section (nothing really interesting to write about) – look at this sight:

8569b working crt

Really great, a bright CRT, and well-focused. And, it is actually showing a signal – basically, a working unit. At least, a start. Now we just have to see how to get the controls fixed.

HP 8565A?? HP 8569B?? Spectrum Analyzer: a mixed box

For next to nothing, I got hold of a HP (Agilent, now: Keysight) 8565A 8569B mixed analyzer:

8569b front panel 2

8569b panel

As you can see, the main unit, including the CRT and electronics, is a 8569B, but someone fitted a (rather incomplete) 8565A control assembly. Not a big deal, normally, but the control assembly fitted here has virtually all the common defects: missing contact wipers, and missing/defective knobs.

Another common defect (can all be fixed):
8569b wheel

A quick test – the CRT seems to be working, albeit, it is now dark after a few minutes of operation – most likely, just a dead capacitor, but the CRT itself is definitely pretty good. Also the CPU seems to work just fine.

8569b yig

The unit has a lot of RF goodies, like a 22 GHz 3-stage YIG filter, a YIG oscillator, a 22 GHz mixer, various 22 Ghz coaxial relais – but with another parts unit already at hand, this unit seems to be to precious to scrap. Well, need to think about it, always wanted to provide an electronic replacement for the aging 8565A 8569A/B control assemblies. Maybe, a good project for next winter!

8662A Synthesized Signal Generator: another rather straightforward repair

These 8662A generators keep coming in, seems that after so many years (like, 30 years) of 24/7 service, some little things are coming up. But not really sure if the frequency of failure/repair really increases, because with all these 1000s of parts, most of the units have seen some repair already, and it is just in the ordinary course of things that there can be defects every once in a while.

This unit add issues with the reference sum loop (A6A5), showing up in intervals of about 10-20 MHz. Knowing that a 10/20 MHz reference is used for the ref sum loop assy, this was the first and most likely cause of the defect. So, I substituted the 10/20 MHz signal, but, to no effect. Therefore, the defect is most likely located on the A6A5 assy.

8662a a6a5

One option would be to switch the assembly with one of my 8662A/8663A units, but these are currently in use and I don’t want to pull out assemblies that are difficult to fix and need adjustments, etc.

So, next, checked the pre-tune circuit, and, issue found. TP14 is at a constant -2 V, rather than variable voltage as per requirement given in the service manual. Digital input is OK – maybe the fault is in the semiconductors – one transistor, and 4 FETs switching a current source.
With spares at hand, these suspicious parts were quickly replaced. Effect: no effect. Big mystery.

Now, connected an external resistor, to measure the pretune DAC (4 FETs), and, it works! Even more mysterious.

Finally, also checked the traces and the resistors, and found the ‘2K’ Trimpot to have about 40k!! With the wiper contact having some effect, but not much.

8662a a6a5 assy schematic

8662 defective trimpot

Desoldering the Trimpot – all seems to be OK with it. Maybe some kind of aged solder joint? Whatever it was, the Trimpot is now fixed, the A6A5 assy re-adjusted, and the 8662A working again!!

8645A Agile Signal Generator: finally, all fixed

After quite a bit of work with the front panel (see earlier post, massive transport damage), and repair of its most beautiful and complicated inner workings, the remaining item to be fixed: the main output connector (N-type connector). The original one, damaged beyond repair, and the bracket holding it, severely bent, and a broken-off screw stuck in it.

Screening through my parts stock, found a rather old but still good panelmount N connector. It has a slightly different inner construction (the original 8645A has a quite long gold-plated coaxial air-line in the connector; replacement connector has no gold plating), but within reason, this should not matter.

This how it looked before:
8645a damaged connector

The bracket and assembly was fixed back home, in good old Germany, in the mechanical workshop, during xmas vaccation.

Now, looking at the result, quite pleased with the outcome of quite a few hours of work (and some expenses, for a replacement HP System 2 front panel frame, see earlier post):

8645a front fixed

8645a front

8645a n connector

Note that there are two handles now mounted to the unit, not so much for carrying it around (about 70 pounds!), but to protect the front panel.

5372A Frequency and Time Interval Analyzer: ROM images

Always a good idea to back-up the EPROMs of dated test equipment – rarely they fail, but very tough to fix, at least, if it is a less-popular unit. The 5372A is definitely less popular. Let’s make at least the EPROM images publicly available, I hope HP doesn’t mind!

There are 8 EPROMs: 4 pcs 128Kx8 HP p/n 1818-4060, and 4 pcs 512Kx8 HP p/n 1818-3825 (equivalent 27C512).

5372A ROM Rev 2947 Dec 08 1989

These are the hp serials and denominators of the EPROMS:

05372-80032 A7U16
05372-80033 A7U17
05372-80034 A7U18
05372-80035 A7U19
05372-80036 A7U52
05372-80037 A7U53
05372-80038 A7U54
05372-80039 A7U55