Category Archives: Electronics

Electronics

Controlling the 35601A Spectrum Analyzer Interface

Amongst other heavy boxes, the HPAK (HP Agilent now Keysight) 35601A is one of the instruments that form the venerable 3047A phase noise measurement system.
It contains two phase detectors (for up to 1.6 GHz, and for up to 18 GHz), a 40 db low noise amplifier, and other useful components to form a PLL (lead lag network, lock detector, a DAC, and a PLL to drive a low frequency signal from the 3585A IF).

35601a block diagram

This is the block diagram, sorry for the bad quality, it is the best I have, and you can read it with a magnifying glass. The 35601A has all kinds of switches that are GPIB controlled. The original HP software requires a particular dialect of BASIC, no longer used these days.

Therefore, the little program below might be helpful, written in C (compiles with GCC, and most other C compilers). Sorry, not particularly user friendly or anything, but those having ordinary skill in the art will know how to use it. The binary is quite useful for a quick check of the 35601A. Just connect a 10 MHz reference, and a 10 MHz VCO with about 10 kHz per V tuning range (like a 8662A with DC FM), and you can watch to PLL close.

PLL unlocked (see the upper yellow LED illuminated, indicating an open phase lock loop):
35601a not locked

PLL locked (the upper LED is dark!):
35601a locked

The program files. Working with a National Instruments GPIB interface card, but can be adapted to other cards with little effort.
sw35601 program 150227

Please, no unfavorable comments about the Tektronix 2215. It is still a very good scope, despite the obvious lack of a LCD screen and gigabytes worth of sample memory (it doesn’t have any memory).

11729B Test Set: quick phase noise check of a Giga-Tronics 605

Some experimentation with the recently acquired 11729B test set: measuring the noise floor of a Giga-Tronics 605 synthesizer, running at about 7.2 GHz.

To do this, more than 250 pounds of equipment stacked up:
mw pn test setup

On top, the Giga-Tronics, in the middle, the 11729B, and below, the 8662A (providing the low noise 640 MHz carrier for the multiplier of the 11729B, and the variable LO to adjust the IF to the analyzer range).
mw pn test set 2

Trying out two loop bandwidth on the 11729B, 10 Hz and 1 kHz. You can clearly see the loop impact on the measured noise:

11729b test

Blue curve – 10 Hz BW setting
Green curve – 1 kHz BW setting

All spectra were recorded using a 3585A, and the KE5FX PN software (which is really great for all general phase noise measurement tasks).

The purple curve – this is when the FM modulation is switched on, at 0 amplitude – still, it introduces quite a bit of noise!

BNC 50 Ohm Termination: a rather surprising construction

Doing some precise level measurement on 50 Ohm system, I came across this termination, Model 24931 28P296-1.

termination 1

It’s resistance, not quite 50 Ohms, but 51.1 Ohm… not that the DC resistance is the most important characteristics of a 50 Ohm termination, but nevertheless, a reason to check it.

This termination is constructed using a BNC connector, so I expected some kind of thin film resistor inside, maybe damaged by overload or age, leading to the incorrect resistance.

Opening it up, this it what I found:

termination rn55d 51r1 resistor

termination

The resistive element, a Vishay Dale R55D metal film resistor:
vishay rn55 resistor

And, in fact, it is a 51.1 Ohm, +-100 ppm/K tempco resistor. 0.1 Watts so it is running close to its limit already at 20 dBm! Don’t have the right tools here to measure ‘low frequency’ (< 2 GHz) SWR... but will check back home at the main workshop one time in the future, just for curiosity.

11729B Low Noise Down Converter: a small box, with very low noise

In an effort to upgrade my phase noise measurement system, look what I found, for less than 1 cent, for the earlier list price in dollars: a quite amazing HP (Agilent, now: Keysight) 11729B, equipped with all bands from 0 to 18 GHz.

The 11729B works best with a 8662A generator, to supply a 640 MHz low noise signal, and a variable 0-1280 MHz to move the IF to the right position.

11729b front

11729b inner workings

11729b scheme

The 640 MHz low noise signal from the 8662A is filtered by a quite massive Wavetek filter, amplified to about 30 dBm (1 Watt), driving a HP 33004A-H18 comb generator. The right line is selected by a filter assembly, using multiple 18 GHz coax relais. HP did not save on parts here….

11729b comb gen and filter

11729b mixer and if amp

The “brain”, a MC68B09P, a trusty 8 bit CPU, or as Motorola calls it, a “Microprocessing Unit”.

11729-60008 cpu ram rom

Just in case you need it, the ROM file, stored on a 2764 EPROM. Version 2.1!

11729b v2.1

ADCMP580 Ultrafast Comparator: it’s really fast!!

Some experiments with a tiny part that has remarkable qualities: the Analog Devices ADCMP580. It is a comparator, and a very fast one indeed, based on a SiGe semiconductor.

adcmp580 features

Its features are true extraordinary – everything specified in GHz and picoseconds.
Well, can this be made work without a lot of money invested in a special HF or microwave board? Yes, it can. You just have to keep the wires short:

adcmp580 board

This test board was constructed by first soldering thin wires to the chip, and then mounting it on a small piece of perf board, with some epoxy glue. The output is wires, within less than 2 mm, to a (50 Ohm) SMA connector.

adcmp580 schematic

Measuring the performance characteristics is not an easy task. I used a 54750a sampling scope, with a 54751a 20 GHz bandwidth plug-in.

The comparator is fed by a 8642b signal generator, which is also used to trigger the 54751a plug-in.

At the output, a 13.5 dB attenuator is used, at least for some of the tests, to get best output SWR (to avoid issues caused by reflected signals). However, as it turns out, the 54751a has quite reasonable input SWR, and the connecters are better than it first seemed. So the attenuator can be left out. Still good to have some attenuators at the 54751a input, remember, this can only handle +-2 V, and no ESD!

adcmp 500 mhz square

adcmp 2 ghz square

In these tests, “squaring up” a 500 MHz and 2 GHz (!) signal. Rise and fall time are about 50 ps, not bad at all for the simple construction.

adcmp fft

FFT shows bandwith to 10 GHz and up.

Output power is also quite useful, 400 mV Vpp.

Rong Hua (Bianhuan) “50 Watt” Travel Adapter: not enough iron, for this “wattage”

In interesting find, Made in China, a 50 Watt travel adapter.

autotrans sc-20c a

autotrans sc-21c

autotrans sc-21c receptacle

autotrans plug

This is used to convert 220 V (despite the US plug!) to 110 V – same device also seems to exist for conversion from 110 to 220 V.

The build quality is exactly what you expect for less than USD 7. A crude plastic case, two screws, no protection circuits or fuses, and a rather small transformer.

autotrans inside

Total weight of the transformer – about 140 g.

Looking at some transformer tables, this is about 6-10 VA (=”Watt”, if you wish) nominal size. For autotransformers like this, the nominal size needs to be converted to the actual power rating, by using the conversion ratio (voltage ratio). P_nominal=P_actual*(1-voltageratio). I.e., for a 220 to 110 Volts transformer, the ratio is 0.5, and a 10 VA nominal transformer can handle 20 VA if configured as an autotransformer.

Quite obviously, 20 VA is not 50 VA – please use these these transformers with great caution, and only for really small appliances. Never leave it plugged in unattended, it might catch fire any time if overloaded, or if it fails!

Resistive Power Splitter: trying out a low-cost construction

For leveling of signals, or test that require two tracking channels, like tracking insertion loss measurements, a resistive two-element divider is very handy. These are broad-band, and rather robust devices.

One input, two resistors (50 Ohms each), in series with two outputs.

Such devices are available from various suppliers, and cost anywhere from 25 to 300 USD, depending on level of precision and frequency range.

Why not try to build one yourself, with some small 0603 resistors; I used China-made SMA connectors, and 4 pcs of 100 Ohm resistors.

splitter

How does it perform? Well, let’s connect to it a network analyzer and try:

splitter test

Port A through measurement (port B terminated):
thru port a

Port B through measurement (port A terminated):
thru port b

Tracking is pretty good, 0.05 dB @2 GHz, 0.15dB @2 GHz.

ret loss

swr

1.2 input SWR – well, pretty acceptable; might still be able to improve by adding some solder or by changing the length of the pin. Good enough.

Here, some specs of a HP resistive splitter:

hp11667a

DCF77 Frequency Reference: a resonably accurate 10 MHz source

For those out there that need a good 10 MHz source to calibrate their counters – there is an easy method, at least in Europe – the DCF77 transmitter, near Frankfurt. It uses a 77.5 kHz carrier, which is kept very close to 77.5 kHz, all the time, and puts out about 30 kW of power. The carrier is controlled to within 2*10^-13, way better than I need.

To make use of these waves, I build a little receiver, using a tuned circuit, a FET pre-amp (which is located in a plastic case, several meters away from the bench, to avoid interference.
The 77.5 kHz signal is then converted to a square wave by a limiter circuit, and phase-compared to a 77.5 kHz derived from a 10 MHz OCXO. For the OCXO, I used a Piezo brand Model 2920136, but any reasonably good 10 MHz OCXO will do.

piezo 2920136

No need to go to a rubidium oscillator, which will only consume a lot of power and wear out over the years.

dcf77 input

dcf77 limiter

The amplified signal is also available at a rear BNC connector, for troubleshooting, and to find the best spot for the antenna (just connect a scope and align antenna orientation/place for best amplitude).

The tricky part – deriving a 77.5 KHz signal from a 10 MHz source. This requires a fractional divider. First, the 10 MHz signal is divided down to 310 kHz (4x 77.5 kHz), followed by two :2 dividers (74F74 flip-flops). This will give fast transitions, and exact 50:50 duty cycle.

The 10 MHz to 310 kHz divider is implemented using an ATMega8515 (you can use any other microcontroller that can handle a 10 MHz clock). The program does a simple trick – it generates 31 transitions for any 1000 clocks; and it does this with reasonably well distributed jitter.
7 blocks, with 33-32-32-32 cycles; and 1 block with 33-32-32 cycles; in total: 23 sequences with 32 cycles, and 8 sequences with 33 cycles – a total of 1000 cycles over 31 sequences. I am so glad that microcontrollers exist, this would have taken quite a few TTL circuits to realize this hard-wired.

dcf77r_p.c AVR GCC file

dcf77 divider pll

The PLL, build around a 4046 has a long time constant, several minutes, however, you could improve the frequency stability by using a constant of several hours – which is not quite practical, and also not necessary, for the given purpose (to provide a reference that is accurate and stable to better than 1 ppm, and that has a phase stability of better than a few microseconds).

dcf77 aux

dcf77 output

Some auxilliary circuits, for the lock detector, and the outputs. Outputs are TTL, but you can also add some transformers, resonant circuits, etc., in case you need other signals. I found these TTL signal very suitable to lock all kinds of test equipment, and never had any issues with ground loops so far. If you do phase noise measurements, I would recommend to use a local Rb reference anyway, or a free-running precision/low noise OCXO, not the output of this device.

dcf77 view 1
Note the shielding of the input circuit, using some copper clad board. A bit curde but works.

dcf77 view 2

The thing, put into a nice box:

dcf77 front

After some days of monitoring the output phase vs. a GPS-adjusted Rb oscillator – the device is working just fine. There are some phase fluctuations, most likely, due to the propagation of the 77.5 kHz waves, and these cause phase shifts of about 1 µs. Well, just temporary shifts, and by all means good enough to calibrate any OCXO to full resolution.

Why not use a GPS disciplined oscillator, or a Rb oscillator? Well, the GPS signal, who knows when they will shut it down; and it needs a rather facy antenna, and, you can’t build it from scratch (well, you can, but would be a major effort!). Why not a Rb oscillator, well, I actually have a good Rb, but rarely use it, because it needs so much power, and way too accurate for the general tasks at hand – rather have the DCF77 running, which only needs very little power and generates no heat; and, the OCXO won’t wear out so soon!

Oscillator Driver/PLL: tuning fork oscillator

Recently, a “very special” circuit had to be designed – a driver for a mechanical oscillator. The objective – to find the natural frequency of such oscillators, to a very high degree of precision, and at very small amplitudes, in the µm range.
Measurement of the frequency is easily done by a frequency counter – what is needed is a circuit that keeps the oscillator going at a constant amplitude.

The oscillator (a mechanical tuning fork, metal tube) carries a small magnet that can be used, together with a stationary coil, to make is oscillate and sustain the oscillation.
The movement of the tuning fork is sensed by a light gate – an IR emitter diode, and a photodiode.

The oscillator is running at a few 100 Hz, in a very well thermostated environment.

First part, the photodiode amplifier, and signal conditioning circuits.
osc pickup and amp

The second part, the PLL (a classic 4046), and some auxiliary circuitry to provide monitor outputs.
osc pll-vco
For operation at other frequencies – adjust the VCO timing capacitor, or use an external VCO.

The coil driver – and monitor driver, this is a very low power systems, a few milliamps are plenty for the coil.
osc coil driver

Tesla/Voltcraft BK127C Power Supply: a trusty fellow

One of the first pieces of electronic equipment I have ever owned, maybe the very first, a 0-20 V power supply, 1 A max. current. Made for Voltcraft (brand of the “Conrad” electronic mail-order company, popular in Germany), by Tesla, “Czechoslovakia”.

In the mean time, I have 3 of these, and despite the “1 Amp” limit, these are very useful supplies, and there are hardly any circuits that need more than 1 Amp. The output is reasonably low-noise – very similar to other DC supplies or power packs.

bk127c

Build quality is very sturdy, folded steel – and a basic but very reliable circuit, designed around a uA723.

bk127c schematic

Years ago, I had one of the supplies fail on me, when powering a high voltage circuit – this caused the power transistor, a KD606, to fail. Replaced it with a BD317 – working perfectly fine.

The manual – sorry, in German only.
tesla bk127c pwr supply